I've tried everything and I'm going back to 428 if I can't figure it out. I used to just be able to right click and merge polys and now it doesn't seem to do anything. I tried starting a fresh map and making a simple 2d shape with the 2d editor, something that created those crosssections. I extruded, right clicked on the red builder brush and did a polygons merge. Then subtract and, yep, you guessed it, polys on the ends are still seperated. I even tried doing a transform permanetly then doing a merge polys but nope, that didn't work either.